Yanqiang industrial panel PC PPC-1551T/TPC-1581WP series, application in MES system

Industry 4.0 and China's smart manufacturing 2025 urgently require automobile production companies to upgrade manufacturing, build smart factories, improve production efficiency, reduce costs, and improve quality and service. To realize intelligent manufacturing, it is necessary to thoroughly solve the problem of transparency in the production process links with low added value, so that enterprises are connected vertically first, and data upload and release are seamlessly run through, so as to realize scientific analysis and decision-making based on data collection, and achieve intelligent management ,automation.

system requirement

Whether it is Industry 4.0 or China Smart Manufacturing 2025, for manufacturing companies, it is to build smart factories to improve production efficiency, reduce costs, and improve quality and service for companies to achieve transparent management and control, scientific data analysis and decision-making. Management is intelligent and automated.

The smile curve theory of the manufacturing process of manufacturing enterprises: a curve with a smile mouth shape, with both ends facing upwards. In the industrial chain, the added value is more reflected at both ends, and the manufacturing added value in the middle link is the lowest. The customer's realization of intelligent manufacturing is to make the low-value-added production process transparent, so that the company can connect vertically and horizontally, and upload data to the cloud application layer.

System specification

Workshop informatization mainly solves two types of problems. One is the uploading of data and information from the on-site automation equipment side. On the other hand, it mainly solves the problems of dispatching, reporting, and monitoring the production schedule on site.

The informatization of the customer workshop realizes transparent production from the aspect of intelligent human-computer interaction. The system can be divided into three layers, namely intelligent terminal equipment, communication layer, and collection layer. The three-tier system enables on-site data to reach different business units of ERP from the bottom, and also enables top-down transmission of information, realizing seamless overall data penetration.

End equipment: Using Yanqiang industrial tablet PC PPC-1551T/TPC-1581WP, loading MES software, you can quickly browse the process and dispatch status of the day at the work station, and complete the job report in real time according to the production progress. Synchronous upload. Workers on site only need to produce according to the dispatch of the smart terminal equipment, and then report to the job.

Communication layer: Yanqiang iDoor WIFI product adopts dual antennas, which can transmit dual-frequency dual-frequency reception, enhance the stability of the network, and prevent packet loss. Perfectly integrated with smart terminal equipment TPC-1551T/TPC-1581WP, it makes information uploading reliable and safe. EKI-1524 is an industrial-grade reliable data server, which can undertake data connection between the upper and lower end.

Acquisition layer: Adopting Yanqiang can monitor the production cycle of on-site automation equipment unit and equipment capacity status to achieve the best overall equipment efficiency (OEE).

Project implementation

System architecture diagram

to sum up

Product advantages

Shanghai Yanqiang computer products are the leader in the market, and the sales brands are in the forefront of the market. They have won the trust and praise of users for their outstanding safety and other characteristics. The high-level industrial protection of Yanqiang's PPC and IPC products has been tested and recognized by users in a wide range of markets, such as IP66, rack grounding protection, isolated serial ports, dual network ports, MiniPCIe expansion, etc. These advantages make Renko's products more trustworthy in the face of complex environments.

Technical advantages

The unique iDoor technology of Shanghai Yanqiang makes it easy and quick for the industrial tablet PC PPC to connect devices of different manufacturers and different protocols.

Value manifestation and recognition

Yanqiang PPC products have obtained BSMI, CCC, CE, FCC Class A, UL and other electrical and communication related certifications, providing users with a reliable pass for a wide range of applications and reliable operation. Such as chassis grounding, IP66, isolated serial port and other protection levels, make the product safe and stable application in the case of large dust in the welding station and harsh electromagnetic environment.

Customer benefits

The welding station of the customer's production workshop is about 10 meters long and 5 meters wide. Since the welding parts are basically completed within 30 seconds, the next process will be carried out after the job is reported. The intelligent end equipment of Yanqiang is at the work station. By the way, the reporting time has been shortened from the previous few minutes to 30 seconds, which greatly improves productivity.

Personal Care Appliance

SHENZHEN CHONDEKUAI TECHNOLOGY CO.LTD , https://www.szsiheyi.com