Foshan High-tech Zone implemented the “Machine Leading†program to promote the industrial transformation and upgrading of Foshan High-tech Zone
Foshan High-tech Zone has promoted the industrial transformation and upgrading by fully implementing the “machine-led†plan, effectively improving the market competitiveness of manufacturing enterprises and realizing the resurgence of Foshan manufacturing.
"Shared factory" is here! At the beginning of April, the intelligent robot polishing and polishing sharing workstation in the Engineering Innovation Research Institute of Guanggong University was officially opened for “openingâ€. Here, workstations, equipment, workers and even orders are shared, and companies with needs can come here to have a smart manufacturing addiction.
The reporter visited and found that today's Foshan High-tech Zone is setting off a wave of intelligent manufacturing with robots as the core and information, automation and intelligence. The “shared factory†is one of the innovations. The “Machine Leading†program not only promoted the industrial transformation and upgrading of Foshan High-tech Zone, but also effectively improved the market competitiveness of Foshan manufacturing enterprises and realized the resurgence of Foshan manufacturing.
The government can help: The company can rent and buy robots.
From mechanical equipment to auto parts, from home appliances to ceramics, as well as shoes, food...
In recent years, with the increase of labor shortage, “machine substitution†has become a trend and trend of traditional enterprises. For Foshan, a large variety of traditional manufacturing industries, this demand is becoming more and more urgent.
“Foshan’s traditional industries are particularly large, with private enterprises as the mainstay. Although many companies realize that they must transform, they are hesitant and undecided. The government has now played the role of a 'tangible hand’ and thought of many ways. 'Support a handful' to send a trip." Liu Changhong, deputy director of the Foshan High-tech Industrial Development Zone Management Committee said.
Foshan High-tech Zone has successively issued the “Promoting Measures for Promoting the Development of Robot Industry in Nanhai District of Foshan Cityâ€, “Interim Measures for the Management of Applied Research Projects in the Robot Industry of Foshan High-tech Zoneâ€, “Foshan City Promoting Robot Application and Industry Development Support Program (2018-2020) Opinion draft) and other policies to promote the application of industrial robots in the region, and set up a special fund for the core technology of robots of 10 million yuan, focusing on supporting enterprises that use domestic robot systems for automation and transformation, and set up intelligent equipment investment guidance funds. The social capital is invested in the robot industry, and the one-time capital subsidy for the robot enterprises in the region can reach up to 10 million yuan.
Foshan High-tech Zone has also come up with a coup for the shortage of funds, short-term costs and excessive bank loan thresholds in the process of “machine substitution†for SMEs.
“Using the financial leasing model, companies can buy robots in installments like buying a house.†Liu Changhong introduced that the technology finance company in the high-tech zone purchases production lines from suppliers according to the needs of enterprises, and provides them to enterprises for use. The industrial robot production line is generally owned by the enterprise.
"The practice of 'directing the advancement and reversing the transformation' is very obvious." Liu Changhong said, "After the first step of the company tasted the sweetness, its experience and practice in the corporate circle is word of mouth, so that ' The market for machine substitution has been pushed forward. Now the traditional enterprise 'machine substitution' enthusiasm is unprecedentedly high, and the 'star fire' has begun to poke."
Industry extension tastes sweet: Hardware enterprise transformation sales service
Fast and accurate! I saw a row of blue robots, and the square aluminum alloy plates and other components were firmly welded, and the installation of the liftable computer table was completed. Then, they "hand" a wave, the products are lined up and sent to the intelligent vision system for testing, ready to pack out the freight to the United States...
Foshan Disina, which is engaged in the manufacture of office furniture, took the lead in taste of the sweetness brought by the “machine substitutionâ€.
“We have automated the traditional labor-intensive processes such as welding, grinding, machine loading and unloading, etc. Currently, more than 10 robot production lines have been established, which greatly improved production efficiency and quality.†Wen Tao, an engineer at Disina, said, “ For example, the robot palletizing production line has realized intelligent scheduling and packaging quality monitoring. The number of workers has been reduced from 20 to 15 people, and the wrong packaging, small pieces and defective products have been eliminated. Only one production line brings each year. The direct economic benefit is more than 1 million yuan."
In Vista Electric Industrial Co., Ltd., through the "individualized" transformation of the stamping automation production line, each line can save 4 workers, and can achieve 100% return on investment within 8 months. Up to now, Foshan has launched more than 200 enterprises for robot applications, with a total of more than 10,000 robots. It is expected that the demand for robots in Foshan enterprises will reach 100,000 units in the next three years.
The continuous expansion of the scale of robot applications has not only effectively enhanced the international competitiveness of “Foshan Zhizaoâ€, but also promoted the extension of enterprises to the upstream and downstream of the innovation chain, bringing unexpected gains to some enterprises.
The traditional hardware company Desina is an example. While introducing robotic application production equipment, the company explored the regional general agent of foreign robots (Yachuan), provided software development and training services for foreign robots in Foshan enterprises, and gradually realized the production enterprises to service enterprises. Transformation and development.
At the same time, the local robot manufacturing enterprises in the high-tech zone are also developing rapidly. There are more than 20 production enterprises engaged in the research and development of industrial robots and intelligent equipment. With the application and promotion of industrial robots, the production efficiency, precision and standardization of Foshan manufacturing industry have been greatly improved, and the product quality has been significantly improved. The results of the 2017 National High-tech Zone Evaluation (Trial) of the Torch Center of the Ministry of Science and Technology show that the comprehensive ranking of Foshan High-tech Zone has increased to 29th in the country.
Consolidate resources and “homeâ€: the problem of characteristic industrial clusters
"By benefiting from the rapid development and broad prospects of the robot market in the park, many well-known robot research and development institutions and enterprises at home and abroad have also chosen to settle in the park." Liu Changhong said.
“Foshan's manufacturing industry has a solid industrial base, and the park's policies are favorable. After contact with the park, we hit it off!†said Yang Lin, executive vice president of Foshan Huashang Robot Co., Ltd. Since its establishment in August 2015, Huashang Company has combined with Foshan's industrial transformation needs, and has begun to focus on core components such as controllers and drives, manufacturing of high-end robots and complete smart factory solutions, and established the first domestically. Robot cloud platform.
In addition to the Chinese robots, Foshan High-tech Zone has also introduced Huazhong CNC “one hospital and two divisions†and other projects to consolidate the “homeâ€, create a “one-stop†integrated service system, and establish training from R&D, production, integration and application to application personnel. The integrated robot industry innovation chain has initially formed an innovative industrial cluster.
The creator of the "shared factory" - Guanggongda CNC Equipment Collaborative Innovation Research Institute actively cooperates with the enterprises in the park to connect the robot research team of Guangdong University of Technology and Huazhong University of Science and Technology, and on the other hand, provides industrial robot system integration services and robot development. Operational talent training. Relying on the research institute, Foshan Xinpeng Robot Technology Co., Ltd. developed robot integrated application system for ceramics, sanitary ware, hardware, sanitary ware and other industries, and solved industrial technical problems such as ceramic glaze.
At the end of last year, the China (Guangdong) Robot Integration Innovation Center in the park won the 2017 “Influencing China†annual intellectual creation award, which is a high recognition of the development of the robot industry strategy in Foshan High-tech Zone.
"We are aiming at the 'crown industry' of intelligent manufacturing - industrial robots, which makes wisdom a clear coordinate for the transformation and upgrading of the new era industry." Liu Taogen, director of the Foshan High-tech Zone Management Committee and deputy secretary of the Nanhai District Committee, said that it will continue to increase Supporting local robot companies, guiding and supporting enterprises to carry out "machine substitution", forming a group of "specialized, refined, special, new" robot brand enterprises, and achieving a unique robot brand industry.
The picture shows the “Shared Factory†of the CNC Engineering Cooperative Innovation Research Institute of Guangzhou University of Technology to provide industrial robot system integration services.
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