The intelligent booming "machine substitution" allows technical workers to go where?

What is Industry 4.0, and what is intelligent? German academics and industry believe that the "Industry 4.0" concept is the fourth industrial revolution dominated by intelligent manufacturing, or a revolutionary production method. The strategy aims to transform manufacturing into an intelligent enterprise by leveraging the combination of ICT and the network virtual system, the information physics system.
The surge of intelligent craze "Where is the machine substitution" to let the skilled workers go?

The intelligent booming "machine substitution" allows technical workers to go where?

The theme of smart phones, smart homes, intelligent robots, smart manufacturing, and intelligence has not only become a wave of the times, but has also caused the world to compete for exploration. “German Industry 4.0”, “Made in China 2025”, “US Industrial Internet Plan”, “British Digital Economy Strategy”, “Japan Super Smart Society”, “Korean Manufacturing Innovation 3.0”, almost every country is doing it for ready.

Just as the concept of "Industry 4.0" swept the world, various related speeches, forums, and salons were held one after another. When the industry and the industry were eagerly discussing, did we think about how far the real Industry 4.0 is from us?

Intelligent surges to recognize the status quo is the core
What is Industry 4.0, and what is intelligent? German academics and industry believe that the "Industry 4.0" concept is the fourth industrial revolution dominated by intelligent manufacturing, or a revolutionary production method. The strategy aims to transform manufacturing into an intelligent enterprise by leveraging the combination of ICT and the network virtual system, the information physics system.

In this regard, Mr. Wang Junjie, general manager of Fuqiangxin (Ningbo) Machinery Manufacturing Co., Ltd. believes that the current smart factory involves three aspects, intelligent machines, intelligent production and intelligent services. The so-called intelligent machine is the collective work of the machine group to achieve intelligent production.

"How smart the machine is, it requires a lot of sensors, such as the screw has a notice to make a wear, a component to lose oil, a notice, a large column extension is not uniform, a notice is issued, and the bearing wear is notified. These are the intelligent maintenance (ie intelligent service) in the process of using the machine.” Wang Zongru said, “Intelligent machines, for example, put the molds on and put in several conditions, and the expert system calculates the best production. Conditions, no need for manual setup by technicians. To really do this, you need very large database support. In intelligent production, the machine can automatically judge and adjust with changes in environment, humidity, and temperature during the production process. At present, Fuqiangxin has developed such a technology, called multi-cavity automatic balance detection technology."

Multi-cavity automatic balance detection technology can automatically compensate hot runner temperature and bad product screening in real time, achieve unmanned monitoring of injection molding production, save manual inspection and material waste, help customers intelligently solve traditional multi-mode hole injection The common problem of flow imbalance, effectively improving the short shots, warping, shrinkage and other defects, can be called "one machine multi-effect."

"And as far as China's current status quo is concerned, even industry 2.0 and 3.0 may not be achieved. In this case, we talked about Industry 4.0, which is actually a very unpractical approach." Talking about Industry 4.0, Fu Qiang Xin (Ningbo Mr. Wang Junjie, General Manager of Machine Manufacturing Co., Ltd. said, "The primary basis of Industry 4.0 is to straighten out the process, do a good job of production, train technicians, establish a perfect process system, and do so-called automation. In order to have the intelligence behind."

Indeed, the technology that is not combined with the status quo is as illusory as a bubble, and cannot stand the test. In the past two years, robot companies have been born frequently, and the total number of related manufacturing companies has soared from more than 200 two years ago to nearly 1,000 at present. Whether these companies can meet the real technical requirements, we do not know.

Mr. Wang said, “At present, for Industry 4.0, Fuqiangxin pays more attention to the status quo of China's industry. In combination with the actual situation, it is planning to establish a scientific test center, similar to the mini smart factory. Here, we show customers the concept of a true smart factory and combine it. The actual situation of the customer, providing them with our methods and suggestions to help customers develop together."

Regardless of whether China's current industry is in the 2.0 or 3.0 stage, as the foundation of Industry 4.0 and China's dream of manufacturing a strong country, automation has become a hot spot for Chinese industry. When the concept of machine intelligence is popular all over the world, many people have proposed that the intelligentization of machines can replace the work of workers, which greatly reduces the labor cost. As an important indicator of modern industrial progress, automation is really what many people call. "Machine substitution"?

Where does the "machine substitution" technical worker go?
Throughout the industry, many manufacturing companies have already made the "machine substitution" action, because "machine substitution" has many advantages such as improving the working environment, reducing production costs, improving work efficiency, improving product accuracy and quality.

Even with the introduction of more and more machines, the work area of ​​general industrial robots is isolated from workers for worker safety. “The robot is locked in a cage like a beast.” Wang said, “Because the robot works according to certain procedures, if the person mistakes the robot work area, there is a risk of injury.”

The arrival of the machine seems to have become a nightmare for the workers. The machine will steal the workers' work and threaten the personal safety of the workers. From this point of view, the realization of Industry 4.0 is not the development of society, but rather the retrogression of society. Workers are worried about losing their jobs, and they are afraid that their former work will be gone. When the machine was introduced, where did the technicians go in the digital industry?

Human-computer collaboration in the era of intelligence is the right way
In fact, Industry 4.0 does not mean “machine substitution” but emphasizes “human-machine collaboration”. Mr. Wang said that the real intelligence is to achieve the improvement of people and the improvement of business process management. Heavy work is handed over to the robot, while technical operators are promoted to become engineers who manage the robot.

"'Human-machine collaboration' is to let people coexist with robots, robots work, and people manage robots. Industry 4.0 implementation, intelligent development, the ultimate goal is to upgrade operators to engineers to manage more Robots, in order to create more capacity, instead of simply replacing the personnel with robots." Wang said.

What we are talking about is only a substitute for worker operations, and even the robots that hurt workers are just general industrial robots, not intelligent robots. They only automate. Robots can only be called intelligent robots if they are implemented in accordance with established procedures and interact with people, materials, and other devices. Intelligent robot collaboration has multiple external communication ports to communicate with the outside world, and cooperate with humans to achieve flexible production and digital production.

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