Aluminum ingot production line robots all use
At the beginning of August 2007, in Baotou Aluminium Industry Co., Ltd., Inner Mongolia, with regular 70-meter-long aluminum ingot casting production line running, the sound of regular falling ingots, a piece of white aluminum ingot was released from the mold and entered the water cooling pool.
These aluminum ingots each weigh 30 kg and have a length and width of 900 x 150. The water-cooled aluminum ingots are regularly arranged at the end of the transmission line. A white robot is moving down quickly. After the hand presses the aluminum ingot, it begins to decrease.
Stop quickly, then grab five aluminum ingots agilely, lift, rotate, translate, descend, decelerate, stop, release aluminum ingots, return, enter the next working cycle, the whole action process is smooth and soft, without any
Impact, and very fast, in only 15 seconds. The on-site workers’ masters all gave a sigh of admiration: “This hand is so good, fast and smooth, and it’s more beautiful than the previous equipment.
Do not move aluminum ingots! “Mr. Liu Yongxing, an aluminum company veteran who came to the site to accept equipment, and Ms. Li Hongxia, chairman of a metallurgical equipment factory, also showed a happy smile.
The robotic manipulator who performed the task at the end of the production line was developed and designed by Shenyang Rio Automation Control Technology Co., Ltd. using the linear positioning unit manufactured by Germany BAHR.
This is also the first self-developed fully automated servo-driven flexible aluminum ingot handling robot in China.
In the previous production of aluminum ingots, the handling and palletizing of aluminum ingots has always been a difficult problem and a bottleneck restricting the production of aluminum ingots. Since domestically produced conventional robots generally use hydraulic drives for forced positioning, the entire
In the process of handling, the impact is very large, the positioning is not accurate, the ingots are often dropped, and the aluminum crucible is also not neat, resulting in no way to pack the last. So the factory had to be equipped with several workers.
The dynamic strength is very large, but it also affects the efficiency and output of the entire production. At present, foreign aluminum ingot handling and palletizing are all six-degrees-of-freedom cantilever robots. This equipment is very expensive.
The price of 22T/H aluminum ingot production line robots is as high as more than 3 million yuan, and in China, such a production line also needs 2 million yuan. Therefore, the development of a low-cost, highly automated handling robot
It has become an urgent hope for many metallurgical equipment companies and aluminum companies.
In the second half of 2006, Mr. Yang Shubin, the general manager of Shenyang Rio Automation Control Technology Co., Ltd., met with and learned from them, Ms. Li Hongxia, a veteran of a famous metallurgical equipment company in Shenyang.
The demand immediately promised her that Rio Tinto could develop such equipment for them.
In February 2007, after up to six months of technical demonstration and inspection, the metallurgical equipment factory finally signed a contract for the design and manufacture of two 22T/H aluminum ingot handling robots with Rio Tinto. After signing the contract, Rio Tinto
The company immediately organized the company's mechanical and electronic backbone technical personnel to set up a project team to carry out technical research and technical investigations. BAHR company also attaches great importance to this project, specifically to arrange the BAHR company's total technology
Markus Franke worked with Rio Tinto.
The development and design of such a transfer robot requires a lot of data calculations and performance calculations, such as motor selection, inertia matching, life calculation, deflection deformation, strength calculation, etc., and Rio Tinto
There are dozens of different kinds of special calculation software for the company. Therefore, we decided the entire equipment solution in just two weeks. The mechanical part of the equipment ---- linear positioning system is all born in Germany BAHR company
Production, assembly in the country, electronic control part in the country.
In May 2007, the aluminum ingot transport palletizing manipulator designed and developed by Rio Tinto Co., Ltd. was commissioned at a metallurgical equipment plant in Shenyang and achieved success! 72 hours of analog production run at the factory
Without any failure. One week later, the robot was completely packaged and sent to Baotou, Inner Mongolia. Then came the scene at the beginning of this article.
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