Backlight Fitting Positioning Vision System Automatic Filmer Vision System
The backlight automatic film applicator is one of the automatic inspection equipments. It adopts the CCD vision alignment system as the main method and the self-supporting positioning method as the auxiliary positioning method. It is equipped with a four-axis automatic adjustment system to achieve high-speed, precise alignment and ensure Product fit rate.
Shenzhen Julifang Vision Technology Co., Ltd. is mainly engaged in system solutions such as machine vision system integration, laser detection system integration, and motion control system integration. With the business model of R&D, design, manufacturing, sales and technical services, it provides automation industry with high quality and accurate automation solutions. The project cases that have been successfully completed are as follows: backlight source positioning and positioning vision system, automatic target shooting machine vision control system, line laser flatness detection system, automatic inkjet printer vision system, camera module lens appearance detection vision system, FPC Reinforcing machine vision system, visual dispensing system, mobile phone glass cover defect detection system, rotary laminating adhesive tape machine vision system and so on.
Let's take a look at the profit analysis. Here's what the advantages of using a machine vision system instead of a manual operation are as follows:
About 1200 PCS per hour, equivalent to 8 hours per machine can replace more than 10 manual operations, if the machine work 20 hours a day, then an automatic film machine can replace more than 23 manual work efficiency per day. According to the market, the minimum wage for a film worker is 3,500 yuan. After careful calculation, this is a fairly objective number. Automatic film machine can directly produce economic benefits. These are purely artificial salary and salary costs. In fact, each worker has direct expenses such as overtime wages, bonuses, food and accommodation allowances, and social security benefits. And the environmental requirements of the film are very high. All products must be operated under the environment of a Class-1000 clean room. The machine production space is produced in a hundred-level purification environment. Even if the artificial environment can reach such an environment, everyone should be equipped with dust-free and sterile. A set of clothes and equipment, and to be replaced in a timely manner, such a set of equipment needs to be equipped for each employee, it seems that the cost is too high. In a variety of calculations, the cost of a set of equipment is far less than the total cost of labor, greatly reducing the company's high operating costs, as well as difficulties in recruitment, employee management and other issues, and make the company move to mechanization, automated production, greatly improved The competitiveness of the company!
The main advantages of backlight positioning and positioning vision system/automatic film applicator:
1, save labor costs.
2, reduce the workshop area.
3, reduce the use of artificial production equipment.
4, reduce the loss of process materials.
5. Reduce customer complaints and reduce staff rework costs.
Camera: 5
Pixel: 1000w
Accuracy: ±0.05mm
Speed: 3.3s/per product
System function introduction:
More than one camera works at the same time
â—‡Supports different sizes of product fit
â—‡Supports diffusion film, upper brightness enhancement film, lower brightness enhancement film, and shading film adhesion
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SHAOXING SHANGYU FEIXIANG PHOTOGRAPHIC CO.,LTD , https://www.flying-photography.com